“Unbelievable Inventions: The Bizarre Secret Weapons That Almost Changed the Course of WWII!”
To test the feasibility of getting around this problem, a small scale version of the Habakkuk was constructed in Alberta, Canada’s Lake Patricia to experiment with insulation and refrigeration possibilities and to see how it would stand up to artillery shelling. The test ship was 30 feet wide by 60 feet long, weighed 1,000 tons and was kept refrigerated with a one-horsepower engine, which was sufficient to keep it from melting even through the hot summer months.
In ballistic testing, it was determined that a direct torpedo hit would only cause about a 10 foot crater in the hull, which was insignificant given the size of the proposed ship. Thus, it would be nearly impervious to torpedo attacks for all practical purposes, as it would take a huge number of torpedoes and other bombs to sink the ship. So even if the ship was broken up, the Axis powers would have had to invest a massive amount of their resources in a given area to do it (particularly considering the arsenal of aircraft the ship carried), which would have weakened them significantly on other fronts during the attack. If they were unsuccessful, the ship could be easily and quickly repaired right on the spot.
So overall, the test ship made the full size version seem like it might actually work out.
Further, at this point, it was estimated that construction on the real Habakkuk would cost a miniscule $2.5 million (about $32 million today), which is an extreme bargain for a ship like this.
However, there were still some hurdles to overcome. The rudder on such a ship would have to be massive. How to effectively mount this in the structure in a way that would be resistant to attack was a problem, as was controlling such a rudder. Also, the amount of wood pulp needed would have impacted paper production; while this ship used significantly less steel than most, the steel tubing it did need for reinforcing the structure would have depleted reserves for conventional, proven warships; a huge amount of cork would also be required to insulate the ship; and, finally, the ship’s top speed of just six to seven knots (6.9 to 8.1 mph) was deemed too slow, even with it being fairly torpedo-proof in terms of the main structure itself.